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18000BPH Hot Melt Bottle Rotary Labeling Machine​

It is suitable for round, square, flat and oval plastic bottles, glass bottles and metal bottles, and has a very wide range of applications in the water beverage industry, daily chemical industry, spices, pharmaceuticals and other industries. You can choose the right configuration according to your production needs, and the stabilized speed can reach up to 24,000 bottles per hour. Its stable running speed is high and supports stepless speed regulation, which can be matched with the filling machine, greatly improving the production efficiency of the whole line.

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Hot Melt Rotary Labeling Machine



Rotary labeling machines can be divided into self-adhesive rotary labeling machines and hot melt rotary labeling machines. The main difference between self-adhesive and hot melt adhesive is their bonding method, environmental performance and durability.


From the bonding method, hot melt adhesive needs to be heated to a certain temperature to become viscous and cured after cooling to form a strong bond. In contrast, self-adhesives are tacky at room temperature and can be applied without heating.


In terms of environmental performance, hot-melt adhesive is a colorless, tasteless and transparent plastic that produces almost no odor and pollution, so it meets the environmental standards for export of European and American goods. On the other hand, the oil adhesive in self-adhesive may carry a certain odor due to the large amount of coating, which may cause restrictions in certain application environments.


In terms of durability, the initial paste when the hot melt adhesive viscosity is stronger, but with the passage of time, its viscosity will be reduced; in contrast, the use of water-based adhesive labels with the growth of time, but more difficult to uncover, this is because of the slow fluidity of water-based adhesive, it will take a long time to be completely bonded with the surface of the object to be adhered.


Same as self-adhesive rotary labeling machine, hot melt rotary labeling machine is also driven by high performance servo motor and adopts rotary motion to realize labeling. It is also suitable for round, square, flat, oval plastic bottles, glass bottles, metal bottles. It has a very wide range of applications in water beverage industry, daily chemical industry, condiment, medicine and other industries. You can choose the right configuration according to the production needs, and the stabilized speed can reach up to 24,000 bottles per hour. Its stable running speed is high and supports stepless speed regulation, which can be matched with the filling machine, greatly improving the production efficiency of the whole line.



Labeling   speed 24000-27000BPH
Labeling   accuracy ±1.5mm
Maximum   label height 120mm (vertical)
Minimum   bottle diameter 50mm
Maximum   bottle diameter 100mm (customized for more than   this)
Minimum   bottle height 150mm
Maximum   bottle height 320mm (customized for more than   this value)
Applicable   paper roll inner diameter Φ152mm
Applicable   paper roll outer diameter Φ500mm
Overall   dimensions (LxWxH) L1680xW2570xH2050 (mm)
Use of   electricity 380V 50Hz 12Kw
Pneumatic 0.6MPa
Gas   consumption 0.6M3/min



Hot Melt Rotary Labeling Machine


DESIGN FEATURES



  • Solo ONE independent main bearing system with concentric supports driving the up and down turnplates (Patent No.: ZL201420032456.1). No locking of supports & easy adjustment of turnplate heights avoid affecting the accuracy.

  • Unlike welded rectangle glue tanks in the market, Shallpack’s integrated cylinder shaped aluminum glue tank has no risk of broken bottom under continuous high temperature.

  • The cage shaped roller frame avoids inaccuracy due to the fabrication error.

  • Separated labeling wheel improves the labeling accuracy and saves the cost of change-over parts.

  • The integrated SUS. cutting drum is accurate and stable. No need to change the knives for labels of different heights.


Fabrication Area


Hot Melt Rotary Labeling Machine

All the accurate mechanical parts are fabricated in the Mazak CNC center. The fabrication accuracy: 0.006 mm. 

Over 90% of the mechanical parts are fabricated in our workshop to ensure part accuracy and machine stability.


Assembly area


Hot Melt Rotary Labeling Machine


No scratch on PET bottles:

1. The traditional scratching infeed screw has been replaced by the scratch-free infeed system (Patent No.: ZL2017200296705).


Glue supply system:

1. Integrated glue box does not require maintenance.

2. The traditional gear glue pump is replaced by the new motor-free glue supply unit. The optimized structure reduces the maintenance cost.

3. Integrated glue supplying system is not equipped with glue supply pipes. The compact structure reduces the heat dissipation area and the operation cost.

4. Cast glue rollers avoid thermal deformation and ensure operation accuracy.


Energy-saving & easy to maintain:

1. Radial contactless air distribution system reduces the power consumption and is easy for maintenance.

2. Independent vacuum supply system reduces the power of the vacuum pump and produces less noise.

3. The system’s driving efficiency is increased without gear in the labeling station, which reduces motor power and saves cost.


FAQ

Q: Should I choose real-time printing and labeling machine or cache printing and labeling machine?
A: If each label is different, choose real-time printing and labeling machine, if the same batch of labels are the same, choose
cache printing and labeling machine.

Q:What is the maximum labeling speed?
A:It depends on label size and printing content.

Q:How is the data sent sent to the printer?
A:We usually send the print content to the printer using FastReport /Bartender / ZPL.

Q:What types of connections are supported?
A:The printer supports network port, USB, and serial port.

Q: What is the operating voltage of the machine?
A: The standard working voltage is AC 220V, you can add a transformer to adapt to different voltages.

Q: Does the machine need compressed air?
A: The standard version of the machine needs compressed air, support customized pure electric version.

Q:Can the machine be docked to the system?
A: The machine can be docked system, need to reserve docking API.

Q: Does the printer use thermal transfer printing or thermal printing technology?
A: Both thermal transfer printing and thermal printing technology can be supported.

Q: What scenarios is it applicable to?
A: In logistics, medical, warehousing, fresh food and other scenes that require printing and labeling are widely used.



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