How are the masks produced by the mask machine?

With the seriousness of the epidemic today, masks have become a necessity for people to travel. The demand for masks is gradually rising, and the mask machine has a very important role in the production of masks, so do you know anything about the mask machine?

Here is the content:

l The basic information about the mask machine

l The production process of the mask

The basic information about the mask machine

The mask machine, also known as the ultrasonic mask body machine, is a machine for the automatic production of flat mask products made of multiple layers of material. It can use 1 to 4 layers of PP spunbond non-woven activated carbon and filter material. The whole mask-making machine is automated in one line from raw material feeding to nose line insertion, sealing, and cutting of the finished product. Depending on the raw material used, the machine can meet different standards such as N95, FFP2, etc.

The mask-making equipment on the market now is HD-0301 flat mask machine, HD-0304 cup mask machine, duckbill mask machine, folding mask machine, gauze mask machine, etc.

The flat mask machine series can be divided into inner ear band mask machine, outer ear band mask machine, and strap mask machine according to the different welding methods and usage of ear bands.

The production process of the mask

The entire production process of the mask-making line is still relatively large, especially the subsequent disinfection process, which is why there is still a shortage of masks despite such a fast production rate of 0.5 seconds to make a mask. We cut open a medical mask and find that the mask has three layers of non-woven fabric, which is also required by the national standard for medical masks, otherwise, it will not meet the requirements of protection.

To make masks, the raw material fibers are all polypropylene, and medical masks are generally referred to as SMS structures. The spunbond layer is a single layer, while the melt-blown layer is divided into single or multiple layers depending on the filtration requirements. The melt-blown fabric is commonly known as the "heart" of the mask, and is the middle filter layer of the mask, with good filtering, shielding, insulation, and oil absorption.

The mask machine produces masks mainly through the following steps.

1. Laminating three layers of non-woven raw materials together through the machine.

2. Rolling the edges and sewing the nose clip-in.

3. Narrowing a large piece of non-woven fabric along the bevel from left to right to make a "folding structure".

4. Press the sheet to flatten the surface of the mask.

5. Fully automatic individual cutting and sewing of the mask.

6. Then use the non-woven fabric to make up the edge of the mask.

7. Cutting and mending the edges again.

8. Fixing the lanyard by hot pressing.

9. Finally through quality inspection, sterilization, and packaging.

Do you know where to buy a masking machine? Every manufacturer is responsible for producing industrial mask machines that meet the standards. Gosunm Intelligent Industry Co., Ltd. conducts a lot of tests on the mask machine before leaving the factory to ensure the user's experience. If you are engaged in the mask machine business, you can consider using our cost-effective products.